Bring Control to Your Manufacturing Operations — Without Replacing SAP or Tally

We help MSME manufacturers eliminate planning delays, raw material shortages, and people dependency by implementing a proven Manufacturing Operations Control System (MOCS) powered by FactoryFlow.

Our MOCS system, powered by FactoryFlow helps you to:

If you’re an MSME manufacturer, this will sound familiar:

  • Planning depends on a few engineers and always becomes a bottleneck

  • Material delays happen because vendor follow-ups get missed

  • Attrition breaks the workflow and causes production surprises

  • SAP/Tally exists, but execution still runs on Excel + WhatsApp

We fix the “gap between intent and execution.”

  • Control Planning

    Stop firefighting. Get clear visibility of what’s planned, what’s custom, and what will get delayed.

  • Control Materials

    Avoid raw material delays with structured tracking and follow-ups—no more dependency on memory or WhatsApp.

  • Control Execution

    Track work status from order to dispatch with accountability across teams.

Your ERP SAP/Tally records transactions.

We ensure execution happens.

FactoryFlow is your Manufacturing Control Layer—sitting before accounting systems—to drive real planning discipline, materials readiness, and production flow.

  • Doesn’t require ERP replacement

A practical implementation approach designed specifically for MSME manufacturers:

How We Work (MOCS Framework)

Manufacturing Operations Control System (MOCS)

  1. Diagnose Control Gaps (Planning, Materials, Execution)

  2. Build Simple Workflows (variant-heavy + custom orders friendly)

  3. Implement FactoryFlow (control layer + visibility)

  4. Stabilize & Scale (reduce dependency on individuals)

  • Works with SAP / Tally / Busy / Zoho
  • Faster results in 30–60 days

Who We Help (Ideal Clients Section)

  • MSME manufacturers with ₹5–50 Cr turnover

  • Variant-heavy manufacturing + occasional custom jobs

  • Engineering/electrical/process-driven units

  • Businesses facing planning bottlenecks, material delays, and attrition impact

A seasoned factory manager reviewing production plans on a tablet amidst busy machinery.
A seasoned factory manager reviewing production plans on a tablet amidst busy machinery.

MSME

30+ Years

manufacturing experience

manufacturing background

Best fit for:

Why SurajStaar – BPA Consultants?

Built by a Manufacturer, Not Just a Consultant

We don’t offer theory. We offer practical control systems proven in real manufacturing environments.

  • 30+ years manufacturing experience

  • Real MSME manufacturing background

  • Outcome-driven automation (not “software selling”)

Ready to bring control to your factory?

Book a short assessment call and we’ll identify the top 3 control leaks in your operations and help you fix them.

Our Services

Helping small manufacturers boost productivity, profits, and personal time.

Manufacturing Control Diagnostic

A short engagement to identify control gaps and define your best automation roadmap.

A small manufacturing team working efficiently with automated machines.
A small manufacturing team working efficiently with automated machines.
MOCS Implementation

This is the main transformation: We implement the Manufacturing Operations Control System inside your factory operations.

After control is established, we ensure it stays stable and improves over time.

FactoryFlow Support
Close-up of hands programming a business automation software.
Close-up of hands programming a business automation software.
A relaxed business owner enjoying free time outdoors after automation.
A relaxed business owner enjoying free time outdoors after automation.
woman wearing yellow long-sleeved dress under white clouds and blue sky during daytime

Thanks to surajstaar, our small factory runs smoother and profits have grown steadily.

Ravi K.

Photo of Ravi K., a smiling factory owner standing beside automated machinery.
Photo of Ravi K., a smiling factory owner standing beside automated machinery.

Automation gave me back evenings with family without sacrificing business growth.

Anita S.

Image of Anita S., a happy micro-manufacturer working on her laptop at home.
Image of Anita S., a happy micro-manufacturer working on her laptop at home.
★★★★★
★★★★★